Zoller Venturion

The modular premium class presetter and measuring machine

ZOLLER presetting measuring venturion 600The Zoller Venturion combines outstanding and unique human engineering with maximum flexibility and precision. Regardless of your requirements, the Zoller Venturion is available in an optimum configuration and is uniquely designed to meet the specific needs of your production processes. The robust Zoller Venturion is ideal for every CNC production, highest demands on precision as well as the use of big heavy tools.

You benefit from a significantly increased productivity and savings of up to 15,000 Euros per shift and machine over a year.

Features Detail:
  • Zoller image processing Pilot
  • Ergonomic operating elements
  • Consistent use of brand-name products
  • Robust and able to withstand shop floor conditions
  • Membrane keyboard for power-operated spindle clamping and spindle braking
  • Versatile adaptation to your production
  • Autofocus and rotary encoder
  • Zoller high-precision spindle Ace
Technical Data:
Zoller Venturion 450 Zoller Venturion 450/6 Zoller Venturion 450/8 Zoller Venturion 600 Zoller Venturion 600/8
Measuring range Z 450 mm 600 mm 800 mm 600 mm 800 mm
Measuring range X 200/300* mm 200/300* mm 200/300* mm 220 mm 220 mm
Diameter 400/600*  mm 400/600*  mm 400/600*  mm 440 mm / 540 mm* / 720 mm* 440 mm
Snap gauge Ø 100 mm 100 mm 100 mm 200 mm 200 mm

 

Zoller Venturion 600/10 Zoller Venturion 800 Zoller Venturion 800/6 Zoller Venturion 800/10 Zoller Venturion 800/12
Measuring range Z 1000 mm 800 mm 600 mm 1000 mm 1200 mm
Measuring range X 220 mm 500 mm 500 mm 500 mm 500 mm
Diameter 440 mm 1000 mm / 1200 mm* 1000 mm 1000 mm 1000 mm
Snap gauge Ø 200 mm 200 mm 200 mm 200 mm 200 mm

By using adapters and tool posts the quoted measuring range may vary.
* Optionally available; the snap gauge diameter is reduced accordingly.

 

Software

ZOLLER modular imageprocessing software pilot 3 0Pilot 3.0 - Prepared quickly and easily for any requirement

  • For both manual and CNC controlled presetting and measuring machines
  • For both small and large manufacturing needs
  • Conveniently and quickly preset, measure, inspect, and manage cutting tools of all kinds.
  • Transmit data via machine connections and interfaces to third party systems
  • Modular design for maximum flexibility

Steuerungsgerechte DatenausgabeData output tailored to your control technology

Zoller offers connections ot more than 100 different machine-readable output formats here. Manual entries are no longer necessary, since the data is directly available for the specific machine controller.

The following options are available for data output:

Measured tool data is printed onto a label used to identify the measured tool. Data can then be read out again with a scanner.

Alternatively, data can be stored on a cip in the tool holder with Zoller tool identification, then read later by the machine controller.

The most secure and most convenient data transmission option uses the DNC network. In this option, tool data is sent directly from the presetting and measuring machine to the machine controller.

Zoller Smile

The tool presetter and measuring machine of the next generation

ZOLLER tool presetter smile pilot2mTEasy to operate, manufactured exclusively from high quality branded components and equipped with all standard measuring functions for the professional presetting and measuring of metal cutting tools make »smile« the champion in the entry level category. The functional design leaves nothing to be desired in terms of ergonomics and operational ease. The robust and workshop-compatible design allow direct placement at the machine. Depending on individual requirements it can be fitted with the operating technologies Pilot 2.0, Pilot 2 mT or Pilot 3.0. Benefit from innovative technology and greater productivity!

Important features:
  • Zoller myTouch operating technology Pilot 2 mT
  • Ergonomic operating elements
  • Consistent use of branded products
  • Robust and workshop-compatible
  • Membrane keyboard for power-operated spindle clamping and spindle lock
  • Flexible adaptation to your production
  • Autofocus and ROD encoder
Technical Specifications:
Zoller Smile 400 Zoller Smile 400/RA 100 Zoller Smile 600 Zoller Smile 600/RA 100
Measuring range Z 400 mm / 15.7'' 400 mm / 15.7'' 600 mm / 23.6'' 600 mm/ 23.6''
Measuring range X 210 mm/ 8.3'' 160 mm/ 6.2'' 210 mm/ 8.3'' 160 mm/ 6.2''
Diameter 420 mm / 16.5'' 320 mm / 12.6'' 420 mm/ 16.5'' 320 mm / 12.6''
Snap gauge Ø   100 mm/ 3.9''   100 mm/ 3.9''

The quoted measuring range may be reduced under circumstances when using adapters and tool posts.
The maximum tool diameter X is reduced when selecting the „snap gauge&ldquo.

 

Software

ZOLLER pilot2mT screenPilot 2 mT - Touch and Slide

  • Intuitive touchscreen operating technology
  • Fast and easy operation, without extensive training required
  • Customized measuring processes and user-specific menu navigation
  • Precisely adjust, measure, test, and manage all kinds of cutting tools
  • Data transmission via machine connections and interfaces to third party systems

ZOLLER modular imageprocessing software pilot 3 0Pilot 3.0 - Prepared quickly and easily for any requirement

  • For both manual and CNC controlled presetting and measuring machines
  • For both small and large manufacturing needs
  • Conveniently and quickly preset, measure, inspect, and manage cutting tools of all kinds.
  • Transmit data via machine connections and interfaces to third party systems
  • Modular design for maximum flexibility

Steuerungsgerechte DatenausgabeData output tailored to your control technology

Zoller offers connections ot more than 100 different machine-readable output formats here. Manual entries are no longer necessary, since the data is directly available for the specific machine controller.

The following options are available for data output:

Measured tool data is printed onto a label used to identify the measured tool. Data can then be read out again with a scanner.

Alternatively, data can be stored on a cip in the tool holder with Zoller tool identification, then read later by the machine controller.

The most secure and most convenient data transmission option uses the DNC network. In this option, tool data is sent directly from the presetting and measuring machine to the machine controller.

Zoller Presetting and Measuring Machines

Enthusiasm for inspection and measuring technology, a keen sense of efficiency and consequent commitment to quality have assured ZOLLER's position in the world's top league.

Alfred Zoller founded the company in 1945. His vision: cost-efficient manufacturing in cutting production. Eberhard Zoller developed the company further to become a leader in innovation and quality in the measuring sector – and to become a global player. Today, the 3rd generation continues the Zoller success story – worldwide. The Zoller company has successfully established subsidiaries in the growth markets USA, China, India and Japan.

Until today, the management is driven by the vision of cost-efficient production. All Zoller products, presetting and measuring machines, as well as manufacturing organization, the Zoller Tool Management Solutions for efficient tool management, are focused on increasing productivity and saving costs.

For over 70 years the name Zoller has symbolized innovative technology, high quality products and reliable customer service. More than 30,000 presetting and measuring machines installed worldwide tell their own story.

Zoller: the measure of success

With Zoller you can measure your tools quickly, easily, with µ precision - and reliably. Measured and preset tools also reduce your rate of rejects and machine downtimes. At the same time the produced quality and generated profits are increased.

Zoller technology sets trends for the future – renown customers such as Daimler, Bosch, Trumpf, Mahle or Festo speak for themselves.

Zoller – your expert for tool presetting, measuring, inspection and management. With highest innovative power.