Mazak Integrex i-200ST AG

The Mazak Integrex i-200ST AG Hybrid Multi-Tasking machine delivers maximum versatility and throughput for medium to large complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups, along with innovative Hybrid functionality.

This machine configuration features a second turning spindle (S) for Done in One machining; lower turret (T), minimizing fixtures, tools, handling and non-cut time; and the Hybrid Auto Gear (AG) package with a full range of Smooth Technology solutions for Done in One gear production as well.

Additionally, the machine significantly reduces lead times and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed work), round parts, or sculptured parts such as aerospace components.

 

 

Machine Characteristics:
  • Produces datum features, chamfers, edges and other part features in a single setup
  • Smooth Gear Cutting software package with Smooth Gear Skiving, Smooth Gear Hobbing and Smooth Gear Milling for producing external and internal spur, helical and spline-type gears
  • MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
  • Milling spindle provides 30 hp (22 kW), 12,000 rpm and a rotating B-axis range of 240 degrees
  • Lower turret milling spindle with 6,000 rpm and 9-tool capacity can machine at either main or second spindle.
  • Productive second turning spindle for Done in One part processing
  • 36-tool magazine standard, with 72 and 110-tool options available
  • Accommodates part up to 25.9" (658 mm) in diameter
Machine Specifications
Mazak Integrex i-200ST AG Bed Length - 60 in / 1500 mm
Capacity Maximum Swing 25.91 in / 658 mm
Maximum Machining Diameter 25.910 in / 658 mm
Maximum Bar Work Capacity 2.6 in / 65 mm
Maximum Machining Length 59.800 in / 1519 mm
Main Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (30 minute rating) 20.0 hp / 15 kw
Motor Output (40 ED Rating) 30 hp / 22 kw
Second Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (30 minute rating) 20.0 hp / 15 kw
Motor Output (40 ED Rating) 30 hp / 22 kw
Feed Axes Travel (X Axis) 24.21 in / 615 mm
Travel (X2 Axis) 9.06 in / 230 mm
Travel (Y Axis) 10.24 in / 260 mm
Travel (Z Axis) 62.40 in / 1585 mm
Travel (Z2 Axis) 54.65 in / 1388 mm
Travel (W Axis) 60.59 in / 1539 mm

Mazak Integrex i-400ST

1500U with 12" chuck and second spindle plus lower turret INTEGREX i-400ST, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy performance plus unsurpassed ease of operation thanks to the ergonomic machine design
  • Long strokes for large workpiece capacity.
  • Unsurpassed versatility thanks to B-Axis and C-Axis contouring.

Machine Specifications
Mazak Integrex i-400ST  Bed Length - 1500U in
Capacity Maximum Swing 658 mm / 25.91 in
Maximum Machining Diameter 658 mm / 25.910 in
Maximum Bar Work Capacity 102 mm / 4.0 in
Maximum Machining Length 1519 mm / 59.800 in
Main Spindle Chuck Size 12 in
Maximum Speed 3300 rpm
Motor Output (30 minute rating) 30 kw / 40.0 hp
Second Spindle Chuck Size 10 in
Maximum Speed 4000 rpm
Motor Output (30 minute rating) 26 kw / 35.0 hp
Milling Spindle B-Axis Travel 240°
Magazine Capacity 36
Maximum Speed 12000 rpm
Motor Output (40 ED Rating) 22 kw / 30 hp
Feed Axes Travel (X Axis) 615 mm / 24.21 in
Travel (X2 Axis) 230 mm / 9.06 in
Travel (Y Axis) 260 mm / 10.24 in
Travel (Z Axis) 1585 mm / 62.40 in
Travel (Z2 Axis) 1388 mm / 54.65 in
Travel (W Axis) 1574 mm / 61.97 in

Mazak Integrex i-400S

1500U with12" chuck and second spindle INTEGREX i-400S, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy performance plus unsurpassed ease of operation thanks to the ergonomic machine design
  • Long strokes for large workpiece capacity.
  • Unsurpassed versatility thanks to B-Axis and C-Axis contouring.
Machine Specifications
Mazak Integrex i-400S  Bed Length - 1500U in Bed Length - 2500U in
Capacity Maximum Swing 658 mm / 25.91 in 658 mm / 25.91 in
Maximum Machining Diameter 658 mm / 25.910 in 658 mm / 25.910 in
Maximum Bar Work Capacity 102 mm / 4.0 in 102 mm / 4.0 in
Maximum Machining Length 1519 mm / 59.800 in 2497 mm / 98.310 in
Main Spindle Chuck Size 12 in 12 in
Maximum Speed 3300 rpm 3300 rpm
Motor Output (30 minute rating) 30 kw / 40.0 hp 30 kw / 40.0 hp
Second Spindle Chuck Size 10 in 10 in
Maximum Speed 4000 rpm 4000 rpm
Motor Output (30 minute rating) 26 kw / 35.0 hp 26 kw / 35.0 hp
Milling Spindle B-Axis Travel 240° 240°
Magazine Capacity 36 36
Maximum Speed 12000 rpm 12000 rpm
Motor Output (40 ED Rating) 22 kw / 30 hp 22 kw / 30 hp
Feed Axes Travel (X Axis) 615 mm / 24.21 in 615 mm / 24.21 in
Travel (Y Axis) 260 mm / 10.24 in 260 mm / 10.24 in
Travel (Z Axis) 1585 mm / 62.40 in 2563 mm / 100.91 in
Travel (W Axis) 1574 mm / 61.97 in 1574 mm / 61.97 in

Mazak Integrex i-400

INTEGREX i-400, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy performance plus unsurpassed ease of operation thanks to the ergonomic machine design
  • Long strokes for large workpiece capacity.
  • Unsurpassed versatility thanks to B-Axis and C-Axis contouring.
Machine Specifications
Mazak Integrex i-400  Bed Length - 1000U in Bed Length - 1500U in Bed Length - 2500U in
Capacity Maximum Swing 658 mm / 25.91 in 658 mm / 25.91 in 658 mm / 25.91 in
Maximum Machining Diameter 658 mm / 25.910 in 658 mm / 25.910 in 658 mm / 25.910 in
Maximum Bar Work Capacity 102 mm / 4.0 in 102 mm / 4.0 in 102 mm / 4.0 in
Maximum Machining Length 1011 mm / 39.800 in 1519 mm / 59.800 in 2497 mm / 98.310 in
Main Spindle Chuck Size 12 in 12 in 12 in
Maximum Speed 3300 rpm 3300 rpm 3300 rpm
Motor Output (30 minute rating) 30 kw / 40.0 hp 30 kw / 40.0 hp 30 kw / 40.0 hp
Milling Spindle B-Axis Travel 240° 240° 240°
Magazine Capacity 36 36 36
Maximum Speed 12000 rpm 12000 rpm 12000 rpm
Motor Output (20 ED Rating) 22 kw / 30 hp 22 kw / 30 hp 22 kw / 30 hp
Feed Axes Travel (X Axis) 615 mm / 24.21 in 615 mm / 24.21 in 615 mm / 24.21 in
Travel (Y Axis) 260 mm / 10.24 in 260 mm / 10.24 in 260 mm / 10.24 in
Travel (Z Axis) 1077 mm / 42.40 in 1585 mm / 62.40 in 2563 mm / 100.91 in

Mazak Integrex i-300ST

1500U with10" chuck and second spindle plus lower turret INTEGREX i-300ST, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy performance plus unsurpassed ease of operation thanks to the ergonomic machine design
  • Long strokes for large workpiece capacity.
  • Unsurpassed versatility thanks to B-Axis and C-Axis contouring.
Machine Specifications
Mazak Integrex i-300ST  Bed Length - 1500U in
Capacity Maximum Swing 658 mm / 25.91 in
Maximum Machining Diameter 658 mm / 25.910 in
Maximum Bar Work Capacity 80 mm / 3.2 in
Maximum Machining Length 1519 mm / 59.800 in
Main Spindle Chuck Size 10 in
Maximum Speed 4000 rpm
Motor Output (30 minute rating) 30 kw / 40.0 hp
Second Spindle Chuck Size 10 in
Maximum Speed 4000 rpm
Motor Output (30 minute rating) 26 kw / 35.0 hp
Milling Spindle B-Axis Travel 240°
Magazine Capacity 36
Maximum Speed 12000 rpm
Motor Output (40 ED Rating) 22 kw / 30 hp
Feed Axes Travel (X Axis) 615 mm / 24.21 in
Travel (X2 Axis) 230 mm / 9.06 in
Travel (Y Axis) 260 mm / 10.24 in
Travel (Z Axis) 1585 mm / 62.40 in
Travel (Z2 Axis) 1388 mm / 54.65 in
Travel (W Axis) 1574 mm / 61.97 in

Mazak Integrex i-300S

1500U with10" chuck and second spindle INTEGREX i-300S, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy performance plus unsurpassed ease of operation thanks to the ergonomic machine design
  • Long strokes for large workpiece capacity.
  • Unsurpassed versatility thanks to B-Axis and C-Axis contouring.
Machine Specifications
Mazak Integrex i-300S  Bed Length - 1500U in Bed Length - 2500U in
Capacity Maximum Swing 658 mm / 25.91 in 658 mm / 25.91 in
Maximum Machining Diameter 658 mm / 25.910 in 658 mm / 25.910 in
Maximum Bar Work Capacity 80 mm / 3.2 in 80 mm / 3.2 in
Maximum Machining Length 1519 mm / 59.800 in 2497 mm / 98.310 in
Main Spindle Chuck Size 10 in 10 in
Maximum Speed 4000 rpm 4000 rpm
Motor Output (30 minute rating) 30 kw / 40.0 hp 30 kw / 40.0 hp
Second Spindle Chuck Size 10 in 10 in
Maximum Speed 4000 rpm 4000 rpm
Motor Output (30 minute rating) 26 kw / 35.0 hp 26 kw / 35.0 hp
Milling Spindle B-Axis Travel 240° 240°
Magazine Capacity 36 36
Maximum Speed 12000 rpm 12000 rpm
Motor Output (40 ED Rating) 22 kw / 30 hp 22 kw / 30 hp
Feed Axes Travel (X Axis) 615 mm / 24.21 in 615 mm / 24.21 in
Travel (Y Axis) 260 mm / 10.24 in 260 mm / 10.24 in
Travel (Z Axis) 1585 mm / 62.40 in 2563 mm / 100.91 in
Travel (W Axis) 1574 mm / 61.97 in 1574 mm / 61.97 in

Mazak Integrex i-300

INTEGREX i-300, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy performance plus unsurpassed ease of operation thanks to the ergonomic machine design
  • Long strokes for large workpiece capacity.
  • Unsurpassed versatility thanks to B-Axis and C-Axis contouring.
Machine Specifications
Mazak Integrex i-300  Bed Length - 1000U in Bed Length - 1500U in Bed Length - 2500U in
Capacity Maximum Swing 658 mm / 25.91 in 658 mm / 25.91 in 658 mm / 25.91 in
Maximum Machining Diameter 658 mm / 25.910 in 658 mm / 25.910 in 658 mm / 25.910 in
Maximum Bar Work Capacity 80 mm / 3.2 in 80 mm / 3.2 in 80 mm / 3.2 in
Maximum Machining Length 1011 mm / 39.800 in 1519 mm / 59.800 in 2497 mm / 98.310 in
Main Spindle Chuck Size 10 in 10 in 10 in
Maximum Speed 4000 rpm 4000 rpm 4000 rpm
Motor Output (30 minute rating) 30 kw / 40.0 hp 30 kw / 40.0 hp 30 kw / 40.0 hp
Milling Spindle B-Axis Travel 240° 240° 240°
Magazine Capacity 36 36 36
Maximum Speed 12000 rpm 12000 rpm 12000 rpm
Motor Output (40 ED Rating) 22 kw / 30 hp 22 kw / 30 hp 22 kw / 30 hp
Feed Axes Travel (X Axis) 615 mm / 24.21 in 615 mm / 24.21 in 615 mm / 24.21 in
Travel (Y Axis) 260 mm / 10.24 in 260 mm / 10.24 in 260 mm / 10.24 in
Travel (Z Axis) 1077 mm / 42.40 in 1585 mm / 62.40 in 2563 mm / 100.91 in

Mazak Integrex i-200ST

INTEGREX i-200ST, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy performance plus unsurpassed ease of operation thanks to the ergonomic machine design
  • Long strokes for large workpiece capacity.
  • Unsurpassed versatility thanks to B-Axis and C-Axis contouring.
Machine Specifications
Mazak Integrex i-200ST  Bed Length - 1500U in
Capacity Maximum Swing 658 mm / 25.91 in
Maximum Machining Diameter 658 mm / 25.910 in
Maximum Bar Work Capacity 65 mm / 2.6 in
Maximum Machining Length 1519 mm / 59.800 in
Main Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (30 minute rating) 22 kw / 30.0 hp
Second Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (30 minute rating) 19 kw / 25.0 hp
Milling Spindle B-Axis Travel 240°
Magazine Capacity 36
Maximum Speed 12000 rpm
Motor Output (40 ED Rating) 22 kw / 30 hp
Feed Axes Travel (X Axis) 615 mm / 24.21 in
Travel (X2 Axis) 230 mm / 9.06 in
Travel (Y Axis) 250 mm / 9.84 in
Travel (Z Axis) 1585 mm / 62.40 in
Travel (Z2 Axis) 1388 mm / 54.65 in
Travel (W Axis) 1066 mm / 41.97 in

Mazak Integrex i-200S

1000U machine with second spindle. INTEGREX i-200S, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy performance plus unsurpassed ease of operation thanks to the ergonomic machine design
  • Long strokes for large workpiece capacity.
  • Unsurpassed versatility thanks to B-Axis and C-Axis contouring.
Machine Specifications
Mazak Integrex i-200S  Bed Length - 1000U in Bed Length - 1500U in
Capacity Maximum Swing 658 mm / 25.91 in 658 mm / 25.91 in
Maximum Machining Diameter 658 mm / 25.910 in 658 mm / 25.910 in
Maximum Bar Work Capacity 65 mm / 2.6 in 65 mm / 2.6 in
Maximum Machining Length 1011 mm / 39.800 in 1519 mm / 59.800 in
Main Spindle Chuck Size 8 in 8 in
Maximum Speed 5000 rpm 5000 rpm
Motor Output (30 minute rating) 22 kw / 30.0 hp 22 kw / 30.0 hp
Second Spindle Chuck Size 8 in 8 in
Maximum Speed 5000 rpm 5000 rpm
Motor Output (30 minute rating) 19 kw / 25.0 hp 19 kw / 25.0 hp
Milling Spindle B-Axis Travel 240° 240°
Magazine Capacity 36 36
Maximum Speed 12000 rpm 12000 rpm
Motor Output (40 ED Rating) 22 kw / 30 hp 22 kw / 30 hp
Feed Axes Travel (X Axis) 615 mm / 24.21 in 615 mm / 24.21 in
Travel (Y Axis) 260 mm / 10.24 in 260 mm / 10.24 in
Travel (Z Axis) 1077 mm / 42.40 in 1585 mm / 62.40 in
Travel (W Axis) 1066 mm / 41.97 in 1066 mm / 41.97 in

Mazak Integrex i-200

INTEGREX i-200, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy performance plus unsurpassed ease of operation thanks to the ergonomic machine design
  • Long strokes for large workpiece capacity.
  • Unsurpassed versatility thanks to B-Axis and C-Axis contouring.
Machine Specifications
Mazak Integrex i-200  Bed Length - 1000U in Bed Length - 1500U in
Capacity Maximum Swing 658 mm / 25.91 in 658 mm / 25.91 in
Maximum Machining Diameter 658 mm / 25.910 in 658 mm / 25.910 in
Maximum Bar Work Capacity 65 mm / 2.6 in 65 mm / 2.6 in
Maximum Machining Length 1011 mm / 39.800 in 1519 mm / 59.800 in
Main Spindle Chuck Size 8 in 8 in
Maximum Speed 5000 rpm 5000 rpm
Motor Output (30 minute rating) 22 kw / 30.0 hp 22 kw / 30.0 hp
Milling Spindle B-Axis Travel 240° 240°
Magazine Capacity 36 36
Maximum Speed 12000 rpm 12000 rpm
Motor Output (40 ED Rating) 22 kw / 30 hp 22 kw / 30 hp
Feed Axes Travel (X Axis) 615 mm / 24.21 in 615 mm / 24.21 in
Travel (Y Axis) 260 mm / 10.24 in 260 mm / 10.24 in
Travel (Z Axis) 1077 mm / 42.40 in 1585 mm / 62.40 in

Mazak Integrex i-150

DONE IN ONE processing with the smallest floor space requirement in this machine class

Finish all machining processes in a single machine setup by using milling spindle with B-axis and work-handling system.

Machine Specifications
Mazak Integrex i-150  Bed Length -
Capacity Maximum Swing 400 mm / 15.75 in
Maximum Machining Diameter 340 mm / 13.390 in
Maximum Bar Work Capacity 65 mm / 2.6 in
Maximum Machining Length 385 mm / 15.160 in
Main Spindle Chuck Size 6 in
Maximum Speed 5000 rpm
Motor Output (30 minute rating) 11 kw / 15.0 hp
Milling Spindle B-Axis Travel 200°
Magazine Capacity 36
Maximum Speed 12000 rpm
Motor Output (20 ED Rating) 8 kw / 10 hp
Feed Axes Travel (X Axis) 370 mm / 14.57 in
Travel (Y Axis) 200 mm / 7.87 in
Travel (Z Axis) 435 mm / 17.13 in
Travel (W Axis) 300 mm / 11.81 in

Mazak Integrex i-100ST

INTEGREX i-100, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy performance plus unsurpassed ease of operation thanks to the ergonomic machine design
  • Compact 6” chuck INTEGREX i series with lower turret.
  • Long strokes for large workpiece capacity.
  • Unsurpassed versatility thanks to B-Axis and C-Axis contouring.

Machine Specifications
Mazak Integrex i-100ST  Bed Length -
Capacity Maximum Swing 530 mm / 20.87 in
Maximum Machining Diameter 500 mm / 19.670 in
Maximum Bar Work Capacity 51 mm / 2.0 in
Maximum Machining Length 854 mm / 33.620 in
Main Spindle Chuck Size 6 in
Maximum Speed 6000 rpm
Motor Output (30 minute rating) 11 kw / 15.0 hp
Second Spindle Chuck Size 6 in
Maximum Speed 6000 rpm
Motor Output (30 minute rating) 11 kw / 15.0 hp
Milling Spindle B-Axis Travel 240°
Magazine Capacity 36
Maximum Speed 12000 rpm
Motor Output (20 ED Rating) 8 kw / 10 hp
Turret (Lower) Maximum Speed 12000 rpm
Motor Output (20 ED Rating) 8 kw / 10 hp
Feed Axes Travel (X Axis) 450 mm / 17.72 in
Travel (X2 Axis) 220 mm / 8.66 in
Travel (Y Axis) 210 mm / 8.27 in
Travel (Z Axis) 904 mm / 35.59 in
Travel (Z2 Axis) 903 mm / 35.55 in
Travel (W Axis) 903 mm / 35.55 in

Mazak Integrex i-100S

INTEGREX i-100, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy performance plus unsurpassed ease of operation thanks to the ergonomic machine design
  • Compact 6” chuck INTEGREX i series with second spindle.
  • Long strokes for large workpiece capacity.
  • Unsurpassed versatility thanks to B-Axis and C-Axis contouring.
Machine Specifications
Mazak Integrex i-100S  Bed Length -
Capacity Maximum Swing 530 mm / 20.87 in
Maximum Machining Diameter 500 mm / 19.690 in
Maximum Bar Work Capacity 51 mm / 2.0 in
Maximum Machining Length 854 mm / 33.620 in
Main Spindle Chuck Size 6 in
Maximum Speed 6000 rpm
Motor Output (30 minute rating) 11 kw / 15.0 hp
Second Spindle Chuck Size 6 in
Maximum Speed 6000 rpm
Motor Output (30 minute rating) 11 kw / 15.0 hp
Milling Spindle B-Axis Travel 240°
Magazine Capacity 36
Maximum Speed 12000 rpm
Motor Output (20 ED Rating) 8 kw / 10 hp
Feed Axes Travel (X Axis) 450 mm / 17.72 in
Travel (Y Axis) 210 mm / 8.27 in
Travel (Z Axis) 904 mm / 35.59 in
Travel (W Axis) 903 mm / 35.55 in

Mazak Integrex i-100

INTEGREX i-100, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy performance plus unsurpassed ease of operation thanks to the ergonomic machine design
  • Compact INTEGREX i series with 6” chuck.
  • Long strokes for large workpiece capacity.
  • Unsurpassed versatility thanks to B-Axis and C-Axis contouring.
Machine Specifications
Mazak Integrex i-100  Bed Length -
Capacity Maximum Swing 530 mm / 20.87 in
Maximum Machining Diameter 500 mm / 19.690 in
Maximum Bar Work Capacity 51 mm / 2.0 in
Maximum Machining Length 519 mm / 20.430 in
Main Spindle Chuck Size 6 in
Maximum Speed 6000 rpm
Motor Output (30 minute rating) 11 kw / 15.0 hp
Milling Spindle B-Axis Travel 240°
Magazine Capacity 36
Maximum Speed 12000 rpm
Motor Output (20 ED Rating) 8 kw / 10 hp
Feed Axes Travel (X Axis) 450 mm / 17.72 in
Travel (Y Axis) 210 mm / 8.27 in
Travel (Z Axis) 569 mm / 22.40 in
Travel (W Axis) 807 mm / 31.77 in