Mazak FG-220 Direct Diode Laser (DDL)

Direct Diode Laser Technology for Tube and Structural Applications
Process: 2D/3D, Hybrid Design
CNC Laser Cutting Machine Description

The Mazak FG-220 DDL machine is designed for rugged performance and precision 3D laser cutting all while utilizing the next generation in laser-cutting technology, direct diode laser (DDL).

The Mazak FG-220 DDL cuts a large range of tube and pipe whether round, square, rectangular and triangular. In addition, the Mazak FG-220 DDL can completely process I and H beams, angle iron and additional user defined shapes. The Mazak FG-220 DDL features both high precision and great 3D flexibility.

The Mazak FG-220 DDL's has rigid construction with a cast frame and four chuck work support system extends your work envelope. The four chuck system provides greater rigidity in the cut zone allowing for more weight, larger diameters and longer lengths.

The precision 3D cutting capabilities reduces the time for secondary processes such as bending, welding, assembly, etc. The 6-axis laser with automated load/unload functions that handle mill-length pipe and structural materials. The Mazak FG-220 DDL can also cut any desired angle for weld prep, plus achieve the highest accuracy for easy fit-up of assemblies.

Mazak has engineered a proprietary 3D cutting head that maximizes flexibility and the range of movement which expands the range of applications possible with the Mazak FG 220 DDL.

Mazak's exclusive direct diode technology is a breakthrough laser platform that delivers higher performance and reliability over traditional fiber or other solid state laser generation systems. The DDL laser allows for a reduce head effected zone with improve surface quality and faster cutting speeds.

Performance Advantages
  • Rugged construction with four chuck system
  • 3D laser-cutting precision reducing secondary processes
  • Proprietary 3D DDL cutting head maximizes flexibility and expands range of applications
  • Increase energy efficiency and speed with direct diode laser technology
CNC Laser Cutting Machine Specifications
Mazak FG-220 Direct Diode Laser
Material Shape Round, square and other pipe shapes. Structural material such as H, I and L beams.
Maximum Workpiece Length Loading 320 in (optional 486)
Unloading 314 in (optional 480)
Maximum Material Diameter Round 8.66 in
Square 6.00 in
Maximum Workpiece Weight/Piece 794 lb
Stroke X chuck left/right 356.50 in
U chuck left/right 353.90 in
V chuck left/right 91.14 in
Y head back/forth 38.78 in
Z head up/down 15.75 in
A head rotation ±99,999.999 degrees
B head swing ±135 degrees
Height of Chuck Center 37.40 in
Maximum Material Thickness * Mild Steel 1.000 in
Stainless Steel 0.750 in
Aluminum 0.625 in
Rapid Travel Speed X, U, V axis 3,937 ipm
Y axis 1,417 ipm
Z axis 1,181 ipm
A, B axis 9,600 degrees/min
C axis 20,000 degrees/min
Total Electrical Requirement 70.9 kVA
Installation Dimensions W x D 850 in x 300 in
Machine Unit Dimensions W x D x H 846.7 in x 298.1 in x 107.6 in
Machine Unit Weight 46,143 lbs
CNC Type MAZAK FX
CPU 64 bit
Display Screen 15 in Color LCD
Number of Control Axes 32
Position Detection System Encoder
Minimum Command Unit 0.0001 in
Program Input System EIA/ISO

Mazak 3D Laser Cutting Machines

Mazak 3D Laser Cutting MachinesThe development of 3D laser-cutting machines has significantly reduced the processing time for many applications cut with traditional technologies. Six axes, including a rotary tube chuck, enable you to laser-cut a wide range of applications including structural shapes, spun parts, tubes, formed parts, bevel cutting of flat components and other high-value laser cut parts. Many of these machines have the additional capability of cutting flat workpieces for greater flexibility and provide more possibilities for meeting customer production needs.