Mazak Laser Processing Machines for tubes, pipes, and structural steel

Mazak 3D FABRI GEAR fiber laser processing machines for long pipes and structural materials

 

  • Continuous automatic machining of long pipes and structural materials completes in one machine
  • 3D laser head cuts and joints complex shapes with high-accuracy
  • High-speed cutting by energy-efficient fiber laser
  • MAZAK FX CNC control
Mazak fg400 neo tube and pipe laser

 

All cutting processes in one machine

Automatic loading of materials and unloading of finished parts

The standard model can load and unload 8 m of material as well as finished parts.

  • 1: Automated loading of long materials from loading station 
  • 2: Automated unloading of finished parts from unloading station
Mazak fg tube and pipe laser loading unloading

 

High-speed feedrate drastically reduces processing time
  Mazak FG-400 NEO Mazak FG-220
X-axis 60 m/min 100 m/min
Y-axis 36 m/min 36 m/min
Z-axis 30 m/min 30 m/min
C-axis 17400 deg/min 20000 deg/min

 

 

Mazak fg tube and pipe laser feedrate

 

High-accuracy cutting while minimizing vibration

Four chucks move and rotate simultaneously to prevent material distortion. Various supporters suppress vibration and provide high-accuracy cutting.

Mazak fg tube and pipe laser clamping

Automatic centering and clamping of materials

Mazak fg tube and pipe laser flat support

Flat support

Mazak fg tube and pipe laser fixed suport

Fixed support

Mazak fg tube and pipe laser round pipe

Round pipe support

 

Tapping of long materials by the same machine

Optional tapping is added by attaching tapping unit. FG-400 NEO can accommodate up to M16 and FG-220 up to M12.

Mazak fg tube and pipe laser tapping

 

Advantages of process integration

All processes from materials to finished products, including transportation, cutting, bevel cutting, drilling, tapping, and punching, are completed on a single machine. Streamlining production processing and performance, our laser machines offer a wide range of benefits including a reduction in machine setup, production lead time, in-process inventory, the number of machines, fixtures, operators, floor space and higher precision. 

Mazak fg tube and pipe laser process integration

 

High-accuracy cutting by 3D laser head 

Cut and joint broader range of materials and complex shapes

The 3D laser head processes materials from various angles and directions. L, H, I-beam and channel can be processed as well as round and square pipe materials.

Mazak fg tube and pipe laser laserhead

 

Mazak fg tube and pipe laser h beam cutting

Cutting off H beam with A-axis and B-axis

Mazak fg tube and pipe laser vertical cutting

Vertical cutting by Y-axis

Mazak fg tube and pipe laser bevel cutting

Bevel cutting with B-axis provides tight-joint of pipes

 

Protection torch

In the unlikely event of the torch striking the material, damage can be minimized as the torch itself tilts. 

Mazak fg tube and pipe laser torch

 

Higher efficiency with high-quality fiber laser

The advanced technology of the fiber laser provides higher productivity and higher efficiency

Capable of processing a variety of materials, including highly reflective materials

Fiber laser is capable of high-speed cutting of mild steel, which is difficult to process with CO2 laser cutting machines. It stably cut even highly reflective materials such as aluminum, copper, and brass.

 

Mazak fg tube and pipe laser material

 

Beam Diameter Control function / Variable Beam Mode function*

Beam shaping technology automatically adjusts the beam diameter according to the material and thickness, and controls where the power density of the laser beam is concentrated. Together, these two functions improve the speed and quality of cutting a wide range of materials.

Only available on FG-400 NEO

Mazak fg tube and pipe laser beamshape