CNC Machine Tools News

Machining a reflector mold on a Mazak UD-400/5X

The Mazak UD-400/5X is high accuracy 5-axis machining cener for micro precision machining.

Application: Reflector mold   |   Material: Die steel (HRC40)   |   Size: 60×150×20mm

Mazak UD-400/5X - designed for high speed micro precision, die and mold machining

Fully symmetrical double column structure, mineral cast base and column, 45,000 min -1 high-speed spindle with core cooling to prevent heat generation and vibration. Capable of long-term, stable ultra-precision machining.

CNC / software technologies developed for high speed machining of dies and mold, especially in the free-form machining field. The functions altogether enables high productivity and excellent machined surface quality.

Take a look at the Mazak UD-400/5X specifications.

Advantages of 5-axis machining centers in mold machining and precision machining

Process integration

The Mazak UD-400/5X is capable of continuous machining of multiple surfaces and free-form surface machining by simultaneous 5-axis control, without the need to change setup. By integrating multiple processes with a single chucking, production lead time and setup errors can be reduced.

Reduced tool protrusion length

When machining near-vertical areas with small-diameter tools, 3-axis machines require long protruded tools, limiting machining conditions such as feedrate. The Mazak UD-400/5X has a tilted table and a short tool protrusion length for stable machining. This allows the machine to function in its full potential.

Improved surface quality

The peripheral speed of the tip of the ball end mill is always zero, and machining a plane surface vertically on a 3-axis machine will reduce the accuracy of the machined surface. On the other hand, the Mazak UD-400/5X can tilt the workpiece to allow machining in areas where the tool peripheral speed is high, thus improving the quality of the machined surface and ensure stable surface accuracy.