The Mazak Integrex j-200S NEO is among a range of 20 machines that Mazak will showcase at EMO 2025.
Application: Industrial robot joint part | Material: JIS S45C | Size: Φ100 x 90mm
The Mazak Integrex j-200S NEO is a high performance horizontal multi-tasking machine with high productivity and environmental performance.
The new Mazak Integrex j-200 NEO series models are built upon the ethos of the original multi-tasking j-Series models first launched in 2010. Ideally suited for general subcontract work, as well as automotive, aerospace, and medical industries, the models offer a productivity upgrade for turret lathe users looking to increase profitability by reducing set-up and lead times.
The specification for the new Mazak Integrex j-200 NEO series delivers a significant increase in productivity, machining accuracy and environmental performance compared to previous models.
A key highlight is the new, compact milling spindle which uses a built-in Mazak spindle motor to provide a considerable increase in both power (18.5 kW) and torque (59.7 Nm) to cope with a broad range of materials and applications. The compact nature of the new milling spindle, compared to the previous generation, reduces workpiece interference and increases the working envelope of the machine.
The main turning spindle, fitted with an 8” chuck, features a powerful 18.5 kW, 326 Nm built-in motor, with an integrated cooling circuit in the headstock, to deliver high material removal rates whilst achieving stable machining accuracy. With a Ø65 mm bar capacity and a Ø480 mm maximum swing, the Mazak Integrex j-200 NEO series are the ideal platforms for both automated bar work and robot-fed components.
To facilitate the machining of more complex workpieces, the Mazak Integrex j-200 NEO series now offer 0.0001° indexing resolution on the B-axis as an option. A larger 36-tool magazine – with an option of increasing to 72 – significantly reduces set up time between component runs, while offering three times the tool capacity of a turreted lathe with significantly lower tooling costs compared to driven-tool holders.
The Mazak Integrex j-200S NEO is also available with a 15 kW second spindle offering up to 167 Nm of torque, which can help reduce set-up times for workpieces that require phase alignment. Both machines are available in 1000 U bed lengths while the tailstock variant is available in 500 U bed length.
Continuous machining accuracy is enhanced through the addition of the Ai Thermal Shield function, which uses advanced algorithms to automatically determine compensation according to fluctuating temperatures, thus improving process stability for automated production.
Improved environmental performance is a hallmark of the NEO series of Mazak machines, and the Mazak Integrex j-200 NEO series are no different. The new models have achieved a 10% energy saving through the use of inverter-driven hydraulic and chiller units, which only run when required. A reduction in compressed air requirements has also helped lower energy consumption.