Not long after investing in one of the largest multi-tasking machines available from Mazak, Sharpe Engineering have made another significant investment in capacity and capability with a Mazak automated machining cell featuring a Mazak Integrex i-450H S coupled with a Mazak Gantry Loader for lights-out operation.
The Mazak Integrex i-450H S
The Mazak Integrex i-450H S is a high-performance multi-tasking machine known for its versatility, ability to perform DONE IN ONE machining through a second turning spindle, and enhanced productivity with the integration of automation.
The Mazak Integrex i-450H S features the next-generation MAZATROL SmoothAi CNC control with artificial intelligence for improved performance and ease of use, making it suitable for complex part production.
Take a look at the Mazak Integrex i-450H S specifications.
The Mazak Gantry Loader
Mazak Gantry Loaders are automated work-loading systems that increase the productivity and efficiency of Mazak CNC machines by performing high-speed, high-accuracy loading and unloading of parts for both short and long production runs, enabling fully unmanned operation.
Mazak Gantry Loaders integrate with Mazak's Smooth Technology, offering intuitive programming, and come with various gripper options for different workpiece types.
Take a look at the Mazak Gantry Loader solutions.
The return on investment for Sharpe Engineering
This investment by Sharpe Engineering will be central to scaling production of the Sharpe TX Series TorqStopper product line—an innovative solution to tubing back-off and the oil and gas industry’s leading torque anchor. The Mazak automated machining cell will significantly boost production throughput, helping Sharpe remain competitive in both domestic and international markets while offering new export opportunities.
The machining cell will also support a range of Sharpe manufactured products of high complexity and tight tolerances and surface finish requirements. Single-setup machining offered by the Mazak Integrex i-450H S reduces the risk of errors associated with moving workpieces between machines, ensuring quality and consistency while enabling faster turnaround times and reduction of work in progress, essential for meeting competitive lead times.
The unmanned machining capability will free-up skilled staff to focus on high-value tasks including programming, monitoring and reviewing machining processes, and continuous improvement. As part of this implementation, Sharpe will create new jobs and upskill CNC machinists and programmers.
This investment is a step forward in future-proofing Sharpe’s manufacturing operations as well as continuing to deliver high-quality, precision-engineered solutions that meet evolving needs.
