Mazak Integrex e-1250V/8 AG

Machine Description

The Mazak Integrex e-1250V/8 AG Hybrid Multi-Tasking machine combines full 5-axis machining, heavy-duty turning operations and pallet-changing capabilities for productive processing of large, highly complex parts, such as jet engine casings and gearboxes, from titanium, aluminum and steel. The machine also includes the Hybrid Auto Gear (AG) package with a full range of Smooth Technology solutions for Done in One gear production.

Reduce inaccuracies that can occur when moving heavy parts across multiple workstations and eliminate work-in-process inventory with this machine’s ability to perform milling, turning, boring and drilling operations in single setups. Additionally, the machine’s direct-drive table eliminates backlash for smoother, high-precision rotation in heavy-duty cutting operations.

High-speed and high-torque milling spindle specifications are available to meet the various demands of individual application requirements in industries such as aerospace, heavy construction and energy.

The machine’s two-pallet changer provides unattended operations and off-cycle part setup. This simple, efficient form of automation allows you to load, unload and inspect parts on one pallet while the machine works on the other undisturbed.

 

 

Machine Characteristics
  • Produces datum features, chamfers, edges and other part features in a single setup
  • Smooth Gear Cutting software package with Smooth Gear Skiving, Smooth Gear Hobbing and Smooth Gear Milling for producing external and internal spur, helical and spline-type gears
  • Smooth Gear Check Plus for in-machine measuring
  • Part size range up to 57.09" in diameter and 62.99" high
  • Direct-drive table eliminates backlash for high accuracy machining
  • Spindle selection addresses various metal removal requirements
  • Tilting B-axis allows for full 5-axis machining
  • Powerful turning spindle delivers heavy-duty performance
  • Tool storage capacities from 42 to 162 tools offer high flexibility
  • Tool magazine located near CNC for quick visual tooling checks
  • Two-pallet changer facilitates unattended machining
  • Integrates with optional Palletech System for lights-out operation
Machine Specifications
Mazak Integrex e-1250V/8 AG Bed Length -
Capacity Maximum Machining Diameter 57.090 in / 1450 mm
Maximum Machining Length 62.990 in / 1600 mm
Main Spindle Chuck Size 40 in / 1000 mm
Maximum Speed 500 rpm
Motor Output (30 minute rating) 53.3 hp / 40 kw
Milling Spindle B-Axis Travel 150°
Magazine Capacity 42
Maximum Speed 10000 rpm
Motor Output (30 minute rating) 50.0 hp / 37 kw
Feed Axes Travel (X Axis) 73.82 in / 1875 mm
Travel (Y Axis) 49.21 in / 1250 mm
Travel (Z Axis) 52.95 in / 1335 mm

Mazak Integrex e-1850V/25S

DONE IN ONE operation of large workpieces
Fusion of machining centers and turning centers
INTEGREX e-V SERIES
  • Multi-tasking machine based on 5-axis machining center with turning function.
  • Pursuit of high-rigidity structure for machining capability and high-accuracy positioning.
  • High-accuracy milling by X and Y-axes at workpiece surface thanks to gate column construction.
  • High torque turning and high speed, high accuracy C-axis positioning.
  • Ergonomics design for improved operation.
Machine Specifications
Mazak Integrex e-1850V/25S  Bed Length -
Capacity Maximum Machining Diameter 3500 mm / 137.800 in
Maximum Machining Length 1800 mm / 70.870 in
Turning Spindle Chuck Size 2500 mm
Maximum Speed 75 rpm
Motor Output (30 minute rating) 45 kw / 60.0 hp
Milling Spindle B-Axis Travel 150°
Magazine Capacity 40
Maximum Speed 10000 rpm
Motor Output (30 minute rating) 37 kw / 50.0 hp
Feed Axes Travel (X Axis) 3055 mm / 120.28 in
Travel (Y Axis) 1850 mm / 72.83 in
Travel (Z Axis) 1800 mm / 70.87 in

Mazak Integrex e-1850V/12

DONE IN ONE operation of large workpieces
Fusion of machining centers and turning centers
INTEGREX e-V SERIES
  • Multi-tasking machine based on 5-axis machining center with turning function.
  • Pursuit of high-rigidity structure for machining capability and high-accuracy positioning.
  • High-accuracy milling by X and Y-axes at workpiece surface thanks to gate column construction.
  • High torque turning and high speed, high accuracy C-axis positioning.
  • Ergonomics design for improved operation.
Machine Specifications
Mazak Integrex e-1850V/12  Bed Length -
Capacity Maximum Machining Diameter 2350 mm / 92.520 in
Maximum Machining Length 1800 mm / 70.870 in
Turning Spindle Chuck Size 1650 mm / 65 in
Maximum Speed 250 rpm
Motor Output (30 minute rating) 45 kw / 60.0 hp
Milling Spindle B-Axis Travel 150°
Magazine Capacity 40
Maximum Speed 10000 rpm
Motor Output (30 minute rating) 37 kw / 50.0 hp
Feed Axes Travel (X Axis) 3055 mm / 120.28 in
Travel (Y Axis) 1850 mm / 72.83 in
Travel (Z Axis) 1800 mm / 70.87 in

Mazak Integrex e-1600V/10S

Advanced vertical multi-tasking machine for all one chucking with 2 pallet changer
  • INTEGREX for Done-In-One operation of large workpieces.
  • Complete all machining operations in a single machine setup.
  • 5-Axis simultaneous machining.
  • Rigid machine construction for heavy-duty machining.
  • Roller linear guides utilized for X,Y and Z axis.
  • Roller gear cam utilized for B axis.
  • Direct drive motor with scale feedback utilized for turning/C-Axis operation.
  • Tool magazine located next to operating area for convenient tool setup.
  • High-speed tool rack-type magazine can be expanded after initial machine installation.
  • Spindle attachments available for expanded machining versatility.
Machine Specifications
Mazak Integrex e-1600V/10S  Bed Length -
Capacity Maximum Machining Diameter 2300 mm / 90.550 in
Maximum Machining Length 1600 mm / 62.990 in
Turning Spindle Maximum Speed 300 rpm
Milling Spindle B-Axis Travel 150°
Magazine Capacity 42
Maximum Speed 10000 rpm
Motor Output (40 ED Rating) 37 kw / 50 hp
Feed Axes Travel (X Axis) 2165 mm / 85.24 in
Travel (Y Axis) 1600 mm / 62.99 in
Travel (Z Axis) 1345 mm / 52.95 in

Mazak Integrex e-1600V/10

Advanced vertical multi-tasking machine for all one chucking with single table
  • INTEGREX for Done-in-One operation of large workpieces.
  • Complete all machining operations in a single machine setup.
  • 5-Axis simultaneous machining.
  • Rigid machine construction for heavy-duty machining.
  • Roller linear guides utilized for X,Y and Z axis.
  • Roller gear cam utilized for B axis.
  • Direct drive motor with scale feedback utilized for turning/C-Axis operation.
  • Tool magazine located next to operating area for convenient tool setup.
  • High-speed tool rack-type magazine can be expanded after initial machine installation.
  • Spindle attachments available for expanded machining versatility.
Machine Specifications
Mazak Integrex e-1600V/10  Bed Length -
Capacity Maximum Machining Diameter 2050 mm / 80.710 in
Maximum Machining Length 1600 mm / 62.990 in
Turning Spindle Maximum Speed 300 rpm
Milling Spindle B-Axis Travel 150°
Magazine Capacity 42
Maximum Speed 10000 rpm
Motor Output (40 ED Rating) 37 kw / 50 hp
Feed Axes Travel (X Axis) 2315 mm / 91.14 in
Travel (Y Axis) 1600 mm / 62.99 in
Travel (Z Axis) 1345 mm / 52.95 in

Mazak Integrex e-1250V/8S

DONE IN ONE operation of large workpieces
Fusion of machining centers and turning centers
INTEGREX e-V SERIES
  • Multi-tasking machine based on 5-axis machining center with turning function.
  • Pursuit of high-rigidity structure for machining capability and high-accuracy positioning.
  • High-accuracy milling by X and Y-axes at workpiece surface thanks to gate column construction.
  • High torque turning and high speed, high accuracy C-axis positioning.
  • Ergonomics design for improved operation.
Machine Specifications
Mazak Integrex e-1250V/8S  Bed Length -
Capacity Maximum Machining Diameter 1500 mm / 59.060 in
Maximum Machining Length 1600 mm / 62.990 in
Main Spindle Chuck Size 1000 mm / 40 in
Maximum Speed 500 rpm
Motor Output (30 minute rating) 40 kw / 53.3 hp
Milling Spindle B-Axis Travel 150°
Magazine Capacity 42
Maximum Speed 10000 rpm
Motor Output (30 minute rating) 37 kw / 50.0 hp
Feed Axes Travel (X Axis) 1875 mm / 73.82 in
Travel (Y Axis) 1250 mm / 49.21 in
Travel (Z Axis) 1345 mm / 52.95 in

Mazak Integrex e-1250V/8

DONE IN ONE operation of large workpieces
Fusion of machining centers and turning centers
INTEGREX e-V SERIES
  • Multi-tasking machine based on 5-axis machining center with turning function.
  • Pursuit of high-rigidity structure for machining capability and high-accuracy positioning.
  • High-accuracy milling by X and Y-axes at workpiece surface thanks to gate column construction.
  • High torque turning and high speed, high accuracy C-axis positioning.
  • Ergonomics design for improved operation .
Machine Specifications
Mazak Integrex e-1250V/8  Bed Length -
Capacity Maximum Machining Diameter 1450 mm / 57.090 in
Maximum Machining Length 1600 mm / 62.990 in
Main Spindle Chuck Size 1000 mm / 40 in
Maximum Speed 500 rpm
Motor Output (30 minute rating) 40 kw / 53.3 hp
Milling Spindle B-Axis Travel 150°
Magazine Capacity 42
Maximum Speed 10000 rpm
Motor Output (30 minute rating) 37 kw / 50.0 hp
Feed Axes Travel (X Axis) 1875 mm / 73.82 in
Travel (Y Axis) 1250 mm / 49.21 in
Travel (Z Axis) 1345 mm / 52.95 in