Mazak UD-400/5X

High speed, high accuracy 5-axis machining center for micro precision machining
  • Vibration is minimized during high speed operation by the rigid base and column and their high damping capability
  • The symmetrical design of the double column construction minimizes heat displacement
  • High speed 45000rpm spindle for higher productivity
  • The high speed main spindle motor with its integral spindle/motor design the direct drive motors used for the rotary axes do not use any gears or belts for the drive systems to minimize vibration and to realize high speed response
  • The spindle and ball screw core cooling systems minimize heat generation during operation and the thermal shield accurately and automatically compensates for changes in the room temperature
Machine Specifications
Mazak UD-400/5X Values
Capacity Maximum Workpiece Diameter 400 mm / 15.750 in
Maximum Workpiece Height 300 mm / 11.810 in
Spindle Spindle Taper HSK-E40
Magazine Number of Tools 40
Rotary Axes Spindle Tilt (B axis) 150 degrees
Table Indexing (C axis) 360.0000 degrees
Feed Axes Travel (X Axis) 550 mm / 21.65 in
Travel (Y Axis) 400 mm / 15.75 in
Travel (Z Axis) 350 mm / 13.78 in

Mazak VTC-800/30 SDR

Vertical machining center for 5-axis simultaneous machining
  • NC rotary table supported on both ends allows simultaneous 5-axis machining of long workpieces
    VTC 800 30 SDR table
  • ±110°B-axis swivel head allows machining of any angle including vertical, horizontal and slanted surfaces
    VTC 800 30 SDR swivel head
  • 18000min-1(rpm)high output spindle for machining of aluminum to steel

Machine Specifications

Mazak VTC-800/30 SDR Values
Spindle Spindle Taper 40
Maximum Speed 18000 rpm
Motor Output (30 minute rating) 35 kw / 47.0 hp
Magazine Number of Tools 30
Feed Axes Travel (X Axis) 3000 mm / 118.10 in
Travel (Y Axis) 800 mm / 31.50 in
Travel (Z Axis) 720 mm / 28.35 in

Mazak Variaxis i-300 AWC

A simultaneous 5-axis machining center system is available to meet the production requirements of a wide variety of workpiece materials
  • The newly developed multiple work stocker “Auto Work Changer (AWC)” and expandable tool magazine "Multiple drum tool magazine"
  • The multiple work stocker has a large storage capacity (standard 32 pcs, option 40 pcs) in a very compact space
  • The Multiple drum tool magazine has floor space requirements smaller than comparable magazines with the same tool storage capacity
  • These automation systems are managed by the "Smooth AWC" software which is incorporated in the machine MAZATROL SmoothX CNC to conveniently support continuous unmanned
  • In addition to the standard 12,000 rpm main spindle, three other spindle specifications are available to meet the production requirements of a wide variety of workpiece materials
Machine Specifications
Mazak Variaxis i-300 AWC Values
Spindle Spindle Taper BT-40
Maximum Speed 12000 rpm
Magazine Number of Tools 145
Rotary Axes Table Tilt (A axis) 150 degrees
Table Indexing (C axis) 360.0000 degrees
Feed Axes Travel (X Axis) 350 mm / 13.78 in
Travel (Y Axis) 550 mm / 21.65 in
Travel (Z Axis) 510 mm / 20.08 in

Mazak HCR-5000S

High precision machining of components such as those found in the aerospace industry Simultaneous 5-axis horizontal machining center
  • Thanks to the exceptional design rigidity, cycle times are significantly shortened
  • Center trough - Smoothly disposes large amount of machined chips
  • Spindle specifications available to meet a wide variety of production requirements - from the standard to the optional high speed, high output specification
  • Continuous stable machining accuracy is ensured by ball screw core cooling, spindle temperature control and the covering of the machine base
  • Design focus on ergonomics provides unsurpassed ease of operation
    - Excellent accessibility to the table for loading and unloading
    - Large window
    - Maintenance unit in one central location
Machine Specifications
Mazak HCR-5000S Values
Capacity Maximum Workpiece Diameter 700 mm / 27.560 in
Maximum Workpiece Height 644 mm / 25.340 in
Spindle Spindle Taper No.40
Maximum Speed 12000 rpm
Magazine Number of Tools 40
Rotary Axes Table Tilt (A axis) 225 degrees
Table Indexing (C axis) 360.0000 degrees
Feed Axes Travel (X Axis) 730 mm / 28.74 in
Travel (Y Axis) 730 mm / 28.74 in
Travel (Z Axis) 730 mm / 28.74 in

Mazak HCR-5000

High precision machining of components Simultaneous 5-axis horizontal machining center
  • Faster simultaneous 5-axis machining cycle times by high speed acceleration and Jerk
  • Large capacity coolant system and machine construction ensures smooth chip disposal
  • Max. workpiece dimensions
    Mazak HCR 5000 workpiece diaThe maximun workpiece size
    is the same for both the single table
    and 2-pallet changer specifications




  • 4 types of spindle specifications are available to meet your production requirements - from the standard to the optional high speed, high output specification
  • Design focus on ergonomics provides unsurpassed ease of operation
    - Excellent accessibility to the table for loading and unloading
    - Large window
    - Maintenance unit in one central location
  • Horizaontal machining centers, 5-axis machining centers and multi-tasking machines can be integrated with the HCR-5000 in a PALLETECH system
Machine Specifications
Mazak HCR-5000 Values
Capacity Maximum Workpiece Diameter 700 mm / 27.560 in
Maximum Workpiece Height 644 mm / 25.340 in
Spindle Spindle Taper No.40
Maximum Speed 12000 rpm
Magazine Number of Tools 40
Rotary Axes Table Tilt (A axis) 225 degrees
Table Indexing (C axis) 360.0000 degrees
Feed Axes Travel (X Axis) 730 mm / 28.74 in
Travel (Y Axis) 730 mm / 28.74 in
Travel (Z Axis) 730 mm / 28.74 in

Mazak 5-Axis Machining Centers

The Variaxis series, simultaneous 5-axis machining centers, are designed for high-speed and high-accuracy machining of multiple-surface. The Vortex series are designed to machine large, complex workpieces such as aerospace components thanks to the ±40 degree tilting/rotary spindle. The Versatech V series are designed to provide unsurpassed productivity in the machining of very large workpieces thanks to the spindle head that can position to the vertical and horizontal positions and any angle in between.

What is 5-Axis Machining?

5-axis machining provides infinite possibilities as to the part sizes and shapes you can effectively process. The term “5-axis” refers to the number of directions in which the cutting tool can move. On a 5-axis machining center, the cutting tool moves across the X, Y and Z linear axes as well as rotates on the A and B axes to approach the workpiece from any direction. In other words, you can process five sides of a part in a single setup.

Mazak 5-Axis Machining Centers  benefits
  • Machine complex shapes in a single setup for increased productivity
  • Save time and money with less fixture preparation
  • Boost throughput and cash flow, while shortening lead times
  • Higher part accuracy because the workpiece does not move across multiple workstations
  • Ability to use shorter cutting tools for higher cutting speeds and less tool vibrations
  • Achieve superior surface finishes and overall better part quality

 

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